Online Cummins Manuals
- 2Foreword
- 3Table of Contents
- 4Cummins 22-Group System Exploded Diagram
- 5How to Use the Manual
- 6Generic Symbols
- 8Introduction
- 8Section Contents
- 9About the Manual
- 10General Safety Instructions
- 11General Repair Instructions
- 12General Cleaning Instructions
- 13Glossary of Terms
- 15Engine and Component Identification
- 16Engine Identification
- 17Industrial Engine Nomenclature
- 17Automotive Engine Nomenclature
- 18Injection Pump Dataplate
- 20General Engine Specifications
- 23Engine Diagram-Automotive Engine
- 23Inlet Side
- 23Rear View
- 24Turbocharger Side View
- 24Front View
- 25Engine Disassembly and Assembly
- 29Engine Disassembly and Assembly-Service Tools
- 31Engine Disassembly Check List
- 32Engine Disassembly
- 32Steam Cleaning the Engine
- 32Engine Weight
- 32Rollover Stand-Engine Mounting
- 33Oil-Draining
- 33Lifting Bracket Removal-Rear
- 33Drive Beit-Removal
- 34Fan Pulley-Removal
- 34Vibration Damper/Crankshaft Pulley-Removal
- 34Belt Tensioner-Removal
- 35Fan Hub-Removal
- 35Alternator-Removal
- 36Thermostat-Removal
- 36Turbocharger-Removal
- 38Exhaust Manifold-Removal
- 38Fuel Filter-Removal
- 39Fuel Filter Head-Removal
- 39KSB (Remote Mounted)-Removal
- 40Fuel Lines-Removal
- 40High Pressure Fuel Line-Removal
- 41Fuel Drain Manifold-Removal
- 42Low Pressure Fuel Lines-Removal
- 43Dipstick-Removal
- 43Manifold Cover-Removal
- 43Aftercooler-Removal
- 44Valve Covers-Removal
- 44Injector Nozzles-Removal
- 45Rocker Levers-Removal
- 45Push Rods-Removal
- 46Cylinder Head-Removal
- 46Front Cover-Removal
- 47Water Pump-Removal
- 47Flywheel-Removal
- 47Flywheel Housing-Removal
- 48Accessories-Removal
- 48Injection Pump-Removal (Rotary Type Pumps)
- 48Gear Lash-Check
- 49Locking the Pump
- 50Drive Gear-Removal
- 50Injection Pump-Removal (In-line)
- 52Fuel Transfer Pump-Removal
- 52Tappet Cover-Removal
- 53Side Oil Fill-Removal
- 53Oil Cooler-Removal
- 53Water Inlet Connection-Removal
- 54Oil Pan-Removal
- 54Suction Tube-Removal
- 54Rear Seal Housing-Removal
- 55Camshaft-Removal
- 55Measuring Gear Lash
- 56Valve Tappets-Removal
- 56Lube Pump-Removal
- 56Measuring Backlash
- 58Timing Pin Housing-Removal
- 58Gear Housing-Removal
- 59Balancer-Removal
- 59Measuring the End Play
- 59Locking the Balancer
- 60Removing the Balancer
- 61Piston and Rod Assemblies-Removal
- 63Crankshaft-Removal
- 65Turbocharger Drain Tube-Removal
- 65Cylinder Block-Removing From the Rollover Stand
- 65Engine Assembly
- 65Cylinder Block-Prepare for Assembly
- 66Valve Tappets-Installation
- 66Crankshaft-Installation
- 71Piston and Rod Assemblies-Installation
- 71Piston Grading for 1994 Automotive Applications Only
- 72Dial Indicator
- 74Piston Protrusion
- 74Piston and Connecting Rod Assemblies-Installation
- 78Gear Housing-Installation
- 79Lube Pump-Installation
- 80Camshaft-Installation
- 82Camshaft End Play-Measuring
- 83Camshaft Gear Backlash-Measuring
- 83Timing Pin-Installation
- 90Crankshaft End Play-Measuring
- 90Rear Seal-Installation
- 91Suction Tube-Installation
- 92Oil Pan-Installation
- 92Oil Pan Sealing Surfaces-Sealants
- 93Oil Cooler-Installation
- 93Side Oil Fill-Installation
- 93Fuel Transfer Pump-Installation
- 94Tappet Cover-Installation
- 95Injection Pump-Installation
- 96Locked Timed Injection Pump-Installation
- 98Injection Pumps-Unlocking
- 99Chisel, Hammer
- 100Unlocked CAV Injection Pump-Installation
- 101Unlocked Stanadyne DB4 Injection Pump-Installation
- 104Unlocked Bosch VE and P7100 Injection Pump-Installation
- 107Disengage the TDC Pin
- 107Pump Gear Backlash Limit
- 108Injection Pump Installation
- 112Accessories-Installation
- 113Flywheel Housing-Installation
- 113Flywheel-Installation
- 114Water Pump-Installation
- 115Front Cover-Installation
- 116Cylinder Head-Installation
- 117Push Rods-Installation
- 118Rocker Levers-Installation
- 119Cylinder Head-Tightening
- 121Valve Clearance-Adjustment
- 122Valve Stem to Rocker Lever Clearance
- 123Injector Nozzles-Installation
- 124Valve Covers-Installation
- 124Manifold Cover-Installation
- 125Aftercooler-Installation
- 125Fuel Lines-Installation
- 125Infection Pump Supply Line-Installation
- 126Fuel Drain Manifold-Installation
- 126Injection Pump Vent Line-Installation
- 127High Pressure Fuel Lines-Installation
- 128KSB (Remote Mounted)-Installation
- 128Fuel Filter Head-Installation
- 129Exhaust Manifold-Installation
- 130Turbocharger-Installation
- 133Thermostat-Installation
- 134Vibration Damper-Installation
- 134Fan Hub-Installation
- 135Beit Tensioner-Installation
- 135Water Inlet Connection-Installation
- 135Alternator-Installation
- 137Drive Belt-Installation
- 137Oil Filter-Installation
- 137Rollover Stand-Engine Removal
- 138Starter-Installation
- 139Cylinder Block
- 141Cylinder Block-Exploded View
- 144Cylinder Block-General Information
- 145Cylinder Block-Service Tools
- 146Cylinder Block Group Inspection Checklist
- 147Cylinder Block-Precheck before Disassembly
- 147Cylinder Block-Disassembly
- 149Cylinder Block-Cleaning
- 152Cylinder Block-Inspection
- 154Cylinder Block-De-Glazing
- 157Expansion and Pipe Plug-Installation
- 159Camshaft Expansion Plug-Installation
- 160Camshaft Bushing-Installation
- 162Dipstick Tube-Replacement
- 162Cylinder Block-Storing
- 163Crankshaft-Cleaning
- 163Crankshaft-Inspection
- 164Crankshaft Gear-Replacement
- 164Determining Mam Bearing Clearance
- 166Camshaft-Cleaning
- 166Camshaft and Gear-Inspection
- 167Camshaft Lobe Pitting Reuse Criteria
- 168Camshaft Lobe Edge Deterioration (Breakdown) Criteria
- 171Camshaft Gear-Replacement
- 171Camshaft Gear-Removal
- 171Camshaft Gear-Installation (Heated Gear Method)
- 173Camshaft Gear-Installation (With Special Tool 3823589)
- 175Camshaft Capscrew-Installation
- 176Rubber Element Vibration Damper-Cleaning and Inspection
- 178Piston and Connecting Rod-Disassembly
- 178Piston, Pin and Connecting Rod-Cleaning
- 179Piston Inspection
- 180Piston Pin-Inspection
- 181Connecting Rod-Inspection
- 181Rod Bearing Clearance-Checking
- 182Piston and Connecting Rod-Assembly
- 183Piston Ring Gap-Checking
- 184Piston Rings-Installation
- 185Balancer-Disassembly
- 188Balancer-Assembly
- 194Gear Housing and Timing Pin Assembly-Inspection
- 195Gear Housing-Disassembly
- 195Fuel Pump Stud-Replacement
- 196Data Plate-Replacement
- 198Cylinder Head
- 199Cylinder Head-Service Tools
- 200Cylinder Head Exploded View
- 202General Information
- 203Cylinder Head-Precheck before Disassembly
- 203Cylinder Head-Disassembly
- 204Cylinder Head-Cleaning
- 206Valve-Inspection
- 208Valve Guide Inspection
- 208Cylinder Head Combustion Face Inspection
- 208Valve Seat Inspection
- 209Cylinder Head Cracks-Reuse Guidelines
- 209Valve Spring Inspection
- 210Cup Plug Replacement
- 212Valves-Grinding
- 213Valve Seats-Grinding
- 213Calculating the Grinding Depth
- 214Valve Depth
- 214Seat Angle
- 214Gauge Block
- 215Seat Grinding Depth Limit
- 216Valve Seat Width Limit
- 218Cylinder Head-Assembly
- 218Valve Spring Compressor
- 220Rocker Levers
- 221Rocker Lever Assembly-Exploded View
- 223Rocker Lever Assembly-General Information
- 224Rocker Levers-Disassembly
- 225Rocker Levers and Pedestals-Cleaning
- 225Rocker Lever-Inspection
- 226Rocker Lever Pedestals-Inspection
- 226Rocker Levers-Assembly
- 228Tappets and Push Rods
- 229Tappets and Push Rods-Exploded View
- 230Tappets and Push Rods-General Information
- 231Valve Tappets-Inspection
- 231Push Rods-Inspection
- 233Fuel System
- 234Service Tools-Injection Pump
- 235Exploded View-Fuel System
- 236Injection Pump-General Information
- 236Injection Pump-Identification
- 238KSB Electrical Solenoid Style-General Information
- 238Cold Start Timing Advance System (Ksb)-electrical Solenoid Style
- 239VE Pump Timing Advance Principles (Without KSB)
- 240VE Pump Timing Advance Principles (With Electrical Solenoid KSB Installed)
- 242Warm Engine Operation (More Than 90°F IMT), Retarded Timing
- 244KSB Electrical Solenoid Style-Inspection
- 244KSB Electrical Solenoid-Inspection
- 246KSB Electrical Solenoid Style Wiring Harness-Inspection
- 247Injection Pump Repairs-Bosch VE
- 248Delivery Valve Holder/Sealing Washer-Replacement
- 249Shutdown Solenoid-Replacement
- 250Shutdown Lever/Spring-Replacement
- 251Overflow Adapter/Sealing Ring-Replacement
- 252Fuel Inlet Adapter/Seal-Replacement
- 253Injection Pump Timing-Bosch VE
- 257Injection Pump Repairs-Lucas CAV DPA
- 258Back Leakage Valve-Replacement/Inspection
- 260Bleed Screws/Sealing Washers-Replacement
- 261Vent Fitting/Sealing Washer-Inspection/Replacement
- 262Fuel Inlet Fitting/Sealing Washer-Replacement
- 262Control Lever-Replacement
- 263Inspect the Lever Components
- 265Automatic Timing Advance-Disassembly
- 266Timing Advance Components-Inspection
- 267Timing Advance-Assembly
- 271Injection Pump Repairs
- 271Injection Pump Timing-Stanadyne DB4
- 272Return Connection Replacement, Stanadyne DB4
- 273Shutoff Solenoid Replacement, Stanadyne DB4
- 275Speed Droop Adjustment Off Engine-Stanadyne DB4
- 276Injection Pump Timing-Nippondenso EP9
- 278Seals Replacement, Nippondenso EP9
- 278Shut Down Lever or Spring Replacement, Nippondenso EP9
- 280Pressure Relief Valve and Sealing Washer Replacement, Bosch P7100
- 282Seal Replacement, Bosch P7100
- 282Fuel Inlet Banjo Connector Replacement, Bosch P7100
- 283Fuel Shut Off Solenoid Replacement, Bosch P7100
- 283Fuel Shut Off Solenoid Adjustment, Bosch P7100
- 284Fuel Shut Off Solenoid Bracket Replacement, Bosch P7100
- 284Fuel Pump Shut Off Lever Replacement, Bosch P7100
- 285Throttle Lever Replacement, Bosch P7100
- 286Shutdown Solenoid Inspection, Bosch P7100
- 286Wiring Guidelines
- 286Solenoid Resistance Check
- 287Solenoid Voltage Check
- 288Injectors
- 289Injector-Service Tools
- 290Injector Group-Exploded View
- 291General Information-Injectors
- 292Fuel Transfer Pump-General Information
- 292Fuel Transfer Pump-Identification
- 294Injector-Disassembly
- 295Injector-Clean and Inspect
- 296Nozzle Cleaning Kit
- 297Injector-Assembly
- 299Injector-Testing
- 300Chatter Test
Cummins Onan Manuals Pdf
Cummins Engine Manuals Pdf
Cummins qsm11 engine service manual pdf contains help for troubleshooting and will support you how to fix your problems immediately. Perfect for all DIY persons! Your Do-It-Yourself specialist for service manuals, workshop manuals, factory manuals, owner manuals, spare parts catalog and user manuals. Cummins Engines PDF manuals. If you want to download Cummins engines service repair manuals – visit the official site of Cummins. The links from this web site to Cummins web sites are for informational purposes only. Our web site is not affiliated with Cummins, and Cummins is not responsible for the content of this web site or the accuracy of. Other types of manuals include: Factory service manual – These are usually found in PDF format and available online. They contain factory recommended details regarding maintenance and repairs, usually only available to factory certified specialists. Workshop manual – A less detailed manual meant for light repairs and maintenance.