Cummins Manuals Pdf

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Online Cummins Manuals

  • 2
    Foreword
  • 3
    Table of Contents
  • 4
    Cummins 22-Group System Exploded Diagram
  • 5
    How to Use the Manual
  • 6
    Generic Symbols
  • 8
    Introduction
  • 8
    Section Contents
  • 9
    About the Manual
  • 10
    General Safety Instructions
  • 11
    General Repair Instructions
  • 12
    General Cleaning Instructions
  • 13
    Glossary of Terms
  • 15
    Engine and Component Identification
  • 16
    Engine Identification
  • 17
    Industrial Engine Nomenclature
  • 17
    Automotive Engine Nomenclature
  • 18
    Injection Pump Dataplate
  • 20
    General Engine Specifications
  • 23
    Engine Diagram-Automotive Engine
  • 23
    Inlet Side
  • 23
    Rear View
  • 24
    Turbocharger Side View
  • 24
    Front View
  • 25
    Engine Disassembly and Assembly
  • 29
    Engine Disassembly and Assembly-Service Tools
  • 31
    Engine Disassembly Check List
  • 32
    Engine Disassembly
  • 32
    Steam Cleaning the Engine
  • 32
    Engine Weight
  • 32
    Rollover Stand-Engine Mounting
  • 33
    Oil-Draining
  • 33
    Lifting Bracket Removal-Rear
  • 33
    Drive Beit-Removal
  • 34
    Fan Pulley-Removal
  • 34
    Vibration Damper/Crankshaft Pulley-Removal
  • 34
    Belt Tensioner-Removal
  • 35
    Fan Hub-Removal
  • 35
    Alternator-Removal
  • 36
    Thermostat-Removal
  • 36
    Turbocharger-Removal
  • 38
    Exhaust Manifold-Removal
  • 38
    Fuel Filter-Removal
  • 39
    Fuel Filter Head-Removal
  • 39
    KSB (Remote Mounted)-Removal
  • 40
    Fuel Lines-Removal
  • 40
    High Pressure Fuel Line-Removal
  • 41
    Fuel Drain Manifold-Removal
  • 42
    Low Pressure Fuel Lines-Removal
  • 43
    Dipstick-Removal
  • 43
    Manifold Cover-Removal
  • 43
    Aftercooler-Removal
  • 44
    Valve Covers-Removal
  • 44
    Injector Nozzles-Removal
  • 45
    Rocker Levers-Removal
  • 45
    Push Rods-Removal
  • 46
    Cylinder Head-Removal
  • 46
    Front Cover-Removal
  • 47
    Water Pump-Removal
  • 47
    Flywheel-Removal
  • 47
    Flywheel Housing-Removal
  • 48
    Accessories-Removal
  • 48
    Injection Pump-Removal (Rotary Type Pumps)
  • 48
    Gear Lash-Check
  • 49
    Locking the Pump
  • 50
    Drive Gear-Removal
  • 50
    Injection Pump-Removal (In-line)
  • 52
    Fuel Transfer Pump-Removal
  • 52
    Tappet Cover-Removal
  • 53
    Side Oil Fill-Removal
  • 53
    Oil Cooler-Removal
  • 53
    Water Inlet Connection-Removal
  • 54
    Oil Pan-Removal
  • 54
    Suction Tube-Removal
  • 54
    Rear Seal Housing-Removal
  • 55
    Camshaft-Removal
  • 55
    Measuring Gear Lash
  • 56
    Valve Tappets-Removal
  • 56
    Lube Pump-Removal
  • 56
    Measuring Backlash
  • 58
    Timing Pin Housing-Removal
  • 58
    Gear Housing-Removal
  • 59
    Balancer-Removal
  • 59
    Measuring the End Play
  • 59
    Locking the Balancer
  • 60
    Removing the Balancer
  • 61
    Piston and Rod Assemblies-Removal
  • 63
    Crankshaft-Removal
  • 65
    Turbocharger Drain Tube-Removal
  • 65
    Cylinder Block-Removing From the Rollover Stand
  • 65
    Engine Assembly
  • 65
    Cylinder Block-Prepare for Assembly
  • 66
    Valve Tappets-Installation
  • 66
    Crankshaft-Installation
  • 71
    Piston and Rod Assemblies-Installa­tion
  • 71
    Piston Grading for 1994 Automotive Applica­tions Only
  • 72
    Dial Indicator
  • 74
    Piston Protrusion
  • 74
    Piston and Connecting Rod Assemblies-Installation
  • 78
    Gear Housing-Installation
  • 79
    Lube Pump-Installation
  • 80
    Camshaft-Installation
  • 82
    Camshaft End Play-Measuring
  • 83
    Camshaft Gear Backlash-Measuring
  • 83
    Timing Pin-Installation
  • 90
    Crankshaft End Play-Measuring
  • 90
    Rear Seal-Installation
  • 91
    Suction Tube-Installation
  • 92
    Oil Pan-Installation
  • 92
    Oil Pan Sealing Surfaces-Sealants
  • 93
    Oil Cooler-Installation
  • 93
    Side Oil Fill-Installation
  • 93
    Fuel Transfer Pump-Installation
  • 94
    Tappet Cover-Installation
  • 95
    Injection Pump-Installation
  • 96
    Locked Timed Injection Pump-Installation
  • 98
    Injection Pumps-Unlocking
  • 99
    Chisel, Hammer
  • 100
    Unlocked CAV Injection Pump-Installation
  • 101
    Unlocked Stanadyne DB4 Injection Pump-Installation
  • 104
    Unlocked Bosch VE and P7100 Injection Pump-Installation
  • 107
    Disengage the TDC Pin
  • 107
    Pump Gear Backlash Limit
  • 108
    Injection Pump Installation
  • 112
    Accessories-Installation
  • 113
    Flywheel Housing-Installation
  • 113
    Flywheel-Installation
  • 114
    Water Pump-Installation
  • 115
    Front Cover-Installation
  • 116
    Cylinder Head-Installation
  • 117
    Push Rods-Installation
  • 118
    Rocker Levers-Installation
  • 119
    Cylinder Head-Tightening
  • 121
    Valve Clearance-Adjustment
  • 122
    Valve Stem to Rocker Lever Clearance
  • 123
    Injector Nozzles-Installation
  • 124
    Valve Covers-Installation
  • 124
    Manifold Cover-Installation
  • 125
    Aftercooler-Installation
  • 125
    Fuel Lines-Installation
  • 125
    Infection Pump Supply Line-Installation
  • 126
    Fuel Drain Manifold-Installation
  • 126
    Injection Pump Vent Line-Installation
  • 127
    High Pressure Fuel Lines-Installation
  • 128
    KSB (Remote Mounted)-Installation
  • 128
    Fuel Filter Head-Installation
  • 129
    Exhaust Manifold-Installation
  • 130
    Turbocharger-Installation
  • 133
    Thermostat-Installation
  • 134
    Vibration Damper-Installation
  • 134
    Fan Hub-Installation
  • 135
    Beit Tensioner-Installation
  • 135
    Water Inlet Connection-Installation
  • 135
    Alternator-Installation
  • 137
    Drive Belt-Installation
  • 137
    Oil Filter-Installation
  • 137
    Rollover Stand-Engine Removal
  • 138
    Starter-Installation
  • 139
    Cylinder Block
  • 141
    Cylinder Block-Exploded View
  • 144
    Cylinder Block-General Information
  • 145
    Cylinder Block-Service Tools
  • 146
    Cylinder Block Group Inspection Checklist
  • 147
    Cylinder Block-Precheck before Disassembly
  • 147
    Cylinder Block-Disassembly
  • 149
    Cylinder Block-Cleaning
  • 152
    Cylinder Block-Inspection
  • 154
    Cylinder Block-De-Glazing
  • 157
    Expansion and Pipe Plug-Installation
  • 159
    Camshaft Expansion Plug-Installation
  • 160
    Camshaft Bushing-Installation
  • 162
    Dipstick Tube-Replacement
  • 162
    Cylinder Block-Storing
  • 163
    Crankshaft-Cleaning
  • 163
    Crankshaft-Inspection
  • 164
    Crankshaft Gear-Replacement
  • 164
    Determining Mam Bearing Clearance
  • 166
    Camshaft-Cleaning
  • 166
    Camshaft and Gear-Inspection
  • 167
    Camshaft Lobe Pitting Reuse Criteria
  • 168
    Camshaft Lobe Edge Deterioration (Break­down) Criteria
  • 171
    Camshaft Gear-Replacement
  • 171
    Camshaft Gear-Removal
  • 171
    Camshaft Gear-Installation (Heated Gear Method)
  • 173
    Camshaft Gear-Installation (With Special Tool 3823589)
  • 175
    Camshaft Capscrew-Installation
  • 176
    Rubber Element Vibration Damper-Cleaning and Inspection
  • 178
    Piston and Connecting Rod-Disas­sembly
  • 178
    Piston, Pin and Connecting Rod-Cleaning
  • 179
    Piston Inspection
  • 180
    Piston Pin-Inspection
  • 181
    Connecting Rod-Inspection
  • 181
    Rod Bearing Clearance-Checking
  • 182
    Piston and Connecting Rod-Assem­bly
  • 183
    Piston Ring Gap-Checking
  • 184
    Piston Rings-Installation
  • 185
    Balancer-Disassembly
  • 188
    Balancer-Assembly
  • 194
    Gear Housing and Timing Pin Assem­bly-Inspection
  • 195
    Gear Housing-Disassembly
  • 195
    Fuel Pump Stud-Replacement
  • 196
    Data Plate-Replacement
  • 198
    Cylinder Head
  • 199
    Cylinder Head-Service Tools
  • 200
    Cylinder Head Exploded View
  • 202
    General Information
  • 203
    Cylinder Head-Precheck before Disassembly
  • 203
    Cylinder Head-Disassembly
  • 204
    Cylinder Head-Cleaning
  • 206
    Valve-Inspection
  • 208
    Valve Guide Inspection
  • 208
    Cylinder Head Combustion Face Inspection
  • 208
    Valve Seat Inspection
  • 209
    Cylinder Head Cracks-Reuse Guide­lines
  • 209
    Valve Spring Inspection
  • 210
    Cup Plug Replacement
  • 212
    Valves-Grinding
  • 213
    Valve Seats-Grinding
  • 213
    Calculating the Grinding Depth
  • 214
    Valve Depth
  • 214
    Seat Angle
  • 214
    Gauge Block
  • 215
    Seat Grinding Depth Limit
  • 216
    Valve Seat Width Limit
  • 218
    Cylinder Head-Assembly
  • 218
    Valve Spring Compressor
  • 220
    Rocker Levers
  • 221
    Rocker Lever Assembly-Exploded View
  • 223
    Rocker Lever Assembly-General Information
  • 224
    Rocker Levers-Disassembly
  • 225
    Rocker Levers and Pedestals-Clean­ing
  • 225
    Rocker Lever-Inspection
  • 226
    Rocker Lever Pedestals-Inspection
  • 226
    Rocker Levers-Assembly
  • 228
    Tappets and Push Rods
  • 229
    Tappets and Push Rods-Exploded View
  • 230
    Tappets and Push Rods-General Information
  • 231
    Valve Tappets-Inspection
  • 231
    Push Rods-Inspection
  • 233
    Fuel System
  • 234
    Service Tools-Injection Pump
  • 235
    Exploded View-Fuel System
  • 236
    Injection Pump-General Information
  • 236
    Injection Pump-Identification
  • 238
    KSB Electrical Solenoid Style-General Information
  • 238
    Cold Start Timing Advance System (Ksb)-electrical Solenoid Style
  • 239
    VE Pump Timing Advance Principles (Without KSB)
  • 240
    VE Pump Timing Advance Principles (With Electrical Solenoid KSB Installed)
  • 242
    Warm Engine Operation (More Than 90°F IMT), Retarded Timing
  • 244
    KSB Electrical Solenoid Style-Inspec­tion
  • 244
    KSB Electrical Solenoid-Inspection
  • 246
    KSB Electrical Solenoid Style Wiring Harness-Inspection
  • 247
    Injection Pump Repairs-Bosch VE
  • 248
    Delivery Valve Holder/Sealing Washer-Replacement
  • 249
    Shutdown Solenoid-Replacement
  • 250
    Shutdown Lever/Spring-Replacement
  • 251
    Overflow Adapter/Sealing Ring-Replace­ment
  • 252
    Fuel Inlet Adapter/Seal-Replacement
  • 253
    Injection Pump Timing-Bosch VE
  • 257
    Injection Pump Repairs-Lucas CAV DPA
  • 258
    Back Leakage Valve-Replacement/Inspection
  • 260
    Bleed Screws/Sealing Washers-Replacement
  • 261
    Vent Fitting/Sealing Washer-Inspection/Replacement
  • 262
    Fuel Inlet Fitting/Sealing Washer-Replacement
  • 262
    Control Lever-Replacement
  • 263
    Inspect the Lever Components
  • 265
    Automatic Timing Advance-Disassembly
  • 266
    Timing Advance Components-Inspection
  • 267
    Timing Advance-Assembly
  • 271
    Injection Pump Repairs
  • 271
    Injection Pump Timing-Stanadyne DB4
  • 272
    Return Connection Replacement, Stanadyne DB4
  • 273
    Shutoff Solenoid Replacement, Stanadyne DB4
  • 275
    Speed Droop Adjustment Off Engine-Stanadyne DB4
  • 276
    Injection Pump Timing-Nippondenso EP9
  • 278
    Seals Replacement, Nippondenso EP9
  • 278
    Shut Down Lever or Spring Replacement, Nippondenso EP9
  • 280
    Pressure Relief Valve and Sealing Washer Replacement, Bosch P7100
  • 282
    Seal Replacement, Bosch P7100
  • 282
    Fuel Inlet Banjo Connector Replacement, Bosch P7100
  • 283
    Fuel Shut Off Solenoid Replacement, Bosch P7100
  • 283
    Fuel Shut Off Solenoid Adjustment, Bosch P7100
  • 284
    Fuel Shut Off Solenoid Bracket Replacement, Bosch P7100
  • 284
    Fuel Pump Shut Off Lever Replacement, Bosch P7100
  • 285
    Throttle Lever Replacement, Bosch P7100
  • 286
    Shutdown Solenoid Inspection, Bosch P7100
  • 286
    Wiring Guidelines
  • 286
    Solenoid Resistance Check
  • 287
    Solenoid Voltage Check
  • 288
    Injectors
  • 289
    Injector-Service Tools
  • 290
    Injector Group-Exploded View
  • 291
    General Information-Injectors
  • 292
    Fuel Transfer Pump-General Information
  • 292
    Fuel Transfer Pump-Identification
  • 294
    Injector-Disassembly
  • 295
    Injector-Clean and Inspect
  • 296
    Nozzle Cleaning Kit
  • 297
    Injector-Assembly
  • 299
    Injector-Testing
  • 300
    Chatter Test

Cummins Onan Manuals Pdf

Cummins onan generators manuals online

Cummins Engine Manuals Pdf

Cummins qsm11 engine service manual pdf contains help for troubleshooting and will support you how to fix your problems immediately. Perfect for all DIY persons! Your Do-It-Yourself specialist for service manuals, workshop manuals, factory manuals, owner manuals, spare parts catalog and user manuals. Cummins Engines PDF manuals. If you want to download Cummins engines service repair manuals – visit the official site of Cummins. The links from this web site to Cummins web sites are for informational purposes only. Our web site is not affiliated with Cummins, and Cummins is not responsible for the content of this web site or the accuracy of. Other types of manuals include: Factory service manual – These are usually found in PDF format and available online. They contain factory recommended details regarding maintenance and repairs, usually only available to factory certified specialists. Workshop manual – A less detailed manual meant for light repairs and maintenance.